Home » Roof Types » Cost to replace a flat roof
Sooner or later, every homeowner and residential property owner in Chicago needs to replace a flat roof. This roof construction is durable, but the local weather is tough enough. Frequent snow, low temperatures, and hot summers do their job, and flat roofs wear and tear. So, the question is: How much does flat roof replacement cost in 2025?
Honestly, there is no fixed cost to replace flat roof membrane in Chicago and the area. It depends on the roof material you choose, the size of your roof, and the complexity of the job. Popular options are EPDM, TPO, and PVC, but they all have different prices. Larger or unique shape roofs can also increase the overall cost. Let’s have a closer look at these cost factors. When you understand these nuances, you can better plan your new roof budget.
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The average roof size in the US is about 1,700 square feet. Even so, it’s difficult to predict the cost to install a new flat roof. However, roughly, you can calculate as follows:
Local roofers usually charge $4–$15 per square foot for labor and materials or $400–$1,500 if roofers charge per square (100 square feet). Your cost per square foot depends on material, location, and job details. Basic materials cost less, and premium options and difficult designs cost more. What’s usually included in this cost of replacing?
So, the verdict is:
Residential buildings. Expect a total cost of $3,000 to $15,000 for most residential projects.
Commercial buildings. Commercial replacement will cost from tens of thousands to hundreds of thousands of dollars for big square footage.
Often, homeowners put off roof replacement and hope a repair is enough. However, in some situations, repair is just a temporary measure, if not a waste of money at all. When do you still need to replace your roof?
Repairs costs seem cheaper at first glance. But if you’re fixing things often, these costs can quickly add up and outgrow a full replacement. Why replacement can be worth tt:
A professional roofer will help you assess the state of your existing roof and the need of a replacement.
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What is the cost of flat roof reconstruction? It’s difficult to predict it with precision, but you can still make a rough estimate.
Each flat roof has a structure you must follow. Here is a breakdown of structural layers and an indication of the cost.
Key component | Function | Material options | Average price |
Roof deck | Base structure of the roof | Plywood, OSB, metal, or concrete | $1–$5 per sq. ft. |
Vapor barrier | Prevents moisture infiltration | Polyethylene or bituminous sheets | $1.50–$2.50 per sq. ft. |
Insulation layer | Enhances energy efficiency | Polyiso, EPS, or XPS foam | $1.50–$3.00 per sq. ft. |
Roof membrane | Primary waterproofing layer | EPDM, TPO, PVC, or modified bitumen | $3–$12 per sq. ft. |
Flashing | Protects edges, joints, and penetrations | Aluminum, galvanized steel, or copper | $10–$25 per linear foot |
Drainage system | Ensures proper water removal | Gutters and internal drains | $500–$2,500 depending on type |
Surface coating/protective Layer | Extends roof lifespan (optional) | Acrylic, silicone, or elastomeric | $1–$5 per sq. ft. |
You also need to take into account individual nuances of your project to make your estimate more accurate.
Study the pros and cons of flat roofs materials in the below table. Different types of flat roofs may have different lifespans, impact the cost of installation and roof repair costs.
Flat roof materials | Pros | Cons | Is it good for Chicago? |
EPDM (Rubber) | Affordable, durable (20-30 years), flexible, easy to install | Susceptible to punctures, absorbs heat | Good winter resilience but may need an additional coating for the summer heat |
TPO | Cost-effective, energy-efficient (reflective), lasts for 15-20 years | Seams prone to wear | Excellent for energy savings in all seasons, does not require much maintenance |
PVC | Superior durability (20-30 years), energy-efficient, chemical-resistant | High cost, less flexible than EPDM | Handles extreme weather well, great for long-term use |
Modified bitumen | Affordable, easy to repair, widely available | Shorter lifespan (10-20 years), prone to seam issues | Performs well but may need extra maintenance in winter |
Built-Up Roofing (BUR) | Long-lasting, excellent insulation, durable (20-30 years) | Difficult to install, heavier than alternatives | Great for durability but requires professional installation |
It’s often tempting to avoid additional expenses and reinstall a roof without the outer help. It’s strongly discouraged. Poor installation can cause serious issues – leaks, water damage, and even problems with structural layers. Such problems are very expensive to fix, if they can be fixed at all.
The advantages of hiring certified roofing contractors are clear. For one, professional installation often offers long-term warranties that protect your roofing investment. Skilled contractors have the expertise to correctly install crucial elements like drainage systems and insulation.
The main thing is to choose the right contractor. Take time for research. Check online reviews, confirm certifications (for example, from the Roofing Contractors Association of America), and ask about their experience. In a city like Chicago, it’s also important to hire a contractor who understands local building codes and permit requirements.
While the upfront cost of professional installation may seem higher, it’s an investment that pays off soon. You will avoid annoying and costly repairs and enjoy your roof for years.
A flat roof in Chicago will last 15-25 years. Two things matter here: the material you choose for your roof and the level of maintenance. The area is known for its harsh weather, so opt for materials with good weather resistance and remember about regular roof checkups.
If you want to reduce your energy costs, choose membranes with good reflectivity, like TPO or PVC. Also, remember the importance of high-quality insulation that helps regulate indoor temperature.
Roof replacement can impact your home insurance rates. A new roof may lower your premiums as it reduces the risk of leaks and damage. If you choose energy-efficient or high-quality materials, your rates may go down even more.
The state offers tax credits and rebates for such energy-efficient upgrades. There are also programs for energy-saving home improvements. So, you may qualify for rebates or tax credits. Check details with local authorities.
Proper drainage is crucial for flat roofs. Ask experts to check if drains are placed correctly. Regularly inspect and clean drains to discover any issues before they turn into bigger problems.