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The challenges of flat roof replacement Chicago homeowners should know

So, you have decided to replace your roof. This decision involves a lot of nuances you must know in advance. You must know how to choose the right materials and contractor for this reconstruction. And not only that! The main thing is to understand the unique challenges that come with a new flat roof. Will it last in Chicago’s unpredictable weather? Over 60% of residential and commercial flat roof replacements are caused by poor drainage and inadequate maintenance. In this guide, we will explore the key considerations so that you can choose an optimal roofing solution and organize the replacement process correctly.

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Signs That You Need to Replace Your Flat Roof

flat roof replace in Chicago

Roof replacement is a costly thing, and many homeowners try to put off this renovation for as long as possible.  A flat roof is a stylish addition to a home design, but it needs maintenance. Old materials are not as durable as modern ones. So, if your roof is already over a decade old, it’s time to carefully inspect it for warning signs. Here are some of them:

  • Leaks and water pooling. If you see leaks or water pooling on your flat roof, it’s a clear sign that something is wrong. Water infiltration leads to mold growth, and mold not only affects the air quality in your home but can also cause health problems. Additionally, it may damage the roof deck, which is extremely expensive to repair.
  • Energy inefficiency. Have you noticed a strange increase in your energy bills? It may be a sign that your flat roof is no longer functioning properly. Old flat roofs usually have poor insulation and ventilation. They cannot control indoor temperatures effectively and put an additional strain on the HVAC system. A new roof will make your home more energy-efficient and reduce your utility costs.
  • Visible damage. These are cracks, blisters, or disintegration of the roofing material. Also, check flashing around edges and seams. If you notice any damage, take immediate action. Regular inspections can help catch these signs early and determine if you need a full roof replacement.
  • Age of the roof. The lifespan of a flat roof varies depending on the materials used and local weather conditions. For example, an EPDM roof can last between 20 to 30 years with proper maintenance, but modified bitumen has a shorter life span. If your roof is reaching its expected lifespan, it’s time to consider a renovation.
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    Installation of a Flat Roof – Basic Things

    Re roofing flat roofs doesn’t necessarily mean entire roof replacement. Sometimes, it is only partial reconstruction or a major repair. Even so, there are some nuances to know in advance.

    Permits You May Need for a New Roof in the Chicago Area

    flat roofs replacement in Chicago

    You don’t need a building permit for minor roof repairs (for instance, if you are replacing up to 25% of the roof). However, a full roof replacement does require one.

    In Chicago, obtaining a roof permit is straightforward, and many homeowners can apply for an Express Permit. This is what you need to submit for the online application process:

    • Photos of the roof’s current condition.
    • Drawings from a structural engineer or architect, and sometimes structural calculations.
    • A letter of approval from your condo association, if needed.
    • A tax and demolition form for fire-damage-related replacements.

    Note that even this easy application process takes time. So, make sure you do everything in advance.

    Select the Right Material for Your Property

    MaterialCompositionCostWeather resistanceTemperature rangeIs it good for Chicago climateLifespan
    EPDMSynthetic rubbermoderateExcellent UV, ozone, and weather resistance-40°F to 140°FGreat for cold and wet climates20-30 years
    TPOThermoplasticModerateGood UV, heat, and weather resistance-30°F to 160°FHandles temperature extremes15-20 years
    Built-up roofing (BUR)Asphalt, gravel, and felt layersLowExcellent resistance to heavy rain, snow, and wind-20°F to 120°FDurable but heavier material15-20 years
    PVCPolyvinyl chlorideHighExcellent UV, heat, and weather resistance-40°F to 140°FOffers strong weather resistance20-30 years
    Modified bitumenBitumen, reinforced with fabricModerateGood resistance to UV and heat-10°F to 120°FBetter suited for warmer climates10-20 years
    Asphalt rolled roofingAsphalt and mineral granulesLowFair resistance to UV, heat, and wind0°F to 100°FLess suitable for extreme weather5-10 years

    Can You Change a Sloped Roof to a Flat Roof?

    how to replace a flat roof in Chicago

    Yes, you can change a sloped roof to a flat roof, However, this is a serious project that needs proper planning. Where to begin? First, you need to remove the sloped roof, strengthen the structure underneath, and install good drainage. The latter is critical as flat roofs can collect water.

    Additionally, you will have to check local building codes and get relevant permits. In many areas, plans from an architect or engineer must be approved. Before you start, ensure you talk to roofing experts. They will help you understand the budget and other intricacies of this reconstruction.

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    Flat Roof Layers – What’s Inside?

    flat roof installation in Chicago

    A flat roof consists of several layers. Each of them has a responsible role, and together, they ensure your roof will cope with its function.

    • Deck. This is the base layer that supports the entire roofing system. It is usually made of wood, concrete, or metal.
    • Insulation. This layer is installed above the deck, and it controls indoor temperatures.
    • Vapor barrier. This layer stops moisture from damaging the roof.
    • Waterproof membrane. It’s main defense against water leaks. This layer is made from EPDM, TPO, PVC, or modified bitumen.
    • Protection top layer. Usually, gravel is used for this purpose. It’s optional, but it protects the waterproofing membrane from UV rays, foot traffic, and physical wear.

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    Roof Replacement Process – Steps to Take

    Let’s explore how exactly the reroofing flat roof happens in Chicago.

    Step 1. Remove the existing roof and inspect the deck

    The initial step in a flat roof replacement is to remove the old roofing material. Roofers carefully strip off the existing layers, such as asphalt shingles, EPDM, or TPO. Once the roof deck is exposed, they inspect it for any damage, rot, or other issues. If needed, they repair the foundation to prepare it for the new roof. 

    Step 2. Prepare and lay new roofing material

    Now, roofers are preparing the roof deck for the new material. They clean the surface, apply a primer, or install additional layers of insulation. The actual steps depend on the material you choose. Imagine you install an EPDM membrane. So, you will have to:

    • Apply adhesive to the clean roof deck.
    • Unroll the EPDM membrane and position it properly over the adhesive.
    • Seal the seams of the membrane with a heat welder.
    • Install flashing around all openings to block water.

    Step 3. Add flashing and additional details

    It’s a must-have component of any roofing system. It directs water away from the roof and prevents leaks. Flashing creates a watertight seal around roof edges and corners. Additionally, drip edges protect the walls from flowing water. 

    Step 4. Additional roof features

    Homeowners often choose flat roofs to have additional space for the HVAC system or for skylights. Think about such things before the installation. You may need deeper constructional changes.

    Step 5. Carefully check the seals

    After the new roofing material is applied, roofers recheck whether all seams and joints are well sealed. A high-quality sealant protects the roof from water damage and prolongs its life. 

    Tips for a Successful Flat Roof Installation

    Replacing your flat roof is a challenging project, but with a little preparation, it can be smooth and successful. Here are some tips to make it more manageable.

    • Pick materials that handle Chicago weather. What is the best for harsh winters and intense summers? EPDM and TPO are great choices. Both cope well with temperatures, heavy snow, and strong winds.
    • Plan your roof renovation for the right time. It’s best to replace your flat roof in late spring, summer, or early fall. Warm weather helps the materials adhere better and gives contractors ideal working conditions.
    • Don’t underestimate the importance of insulation. A well-insulated roof will save you money. It reduces energy bills and protects your roof from moisture problems. Consider a layer of rigid foam boards or spray polyurethane foam.
    • Hire a certified roofing installer. Roof replacement is not a DIY project. It is more complex than it looks. Improper installation can cost you much more than professional service. Look for high-rated flat roof replacement near me in the Chicago area.
    • Find a roofer you can trust. The success of your roof reconstruction is in the hands of installers. Look for a professional with solid experience, good reviews, and the proper licenses and insurance. Also, ask for a detailed estimate upfront.

    Widespread Mistakes During Flat Roof Replace

    Roof replacement or reconstruction is a big job. And it costs a lot. Still, many homeowners make mistakes and face issues later. Here is what you should not ignore:

    Wrong material. If you use roofing material that isn’t suitable for your climate or budget, you will speed up its wear and tear. Choose material with high resistance to hail, strong winds, and heavy snowfall. In Chicago, give priority to EPDM or TPO, which lasts and performs well under weather stress.

    Absence of insulation. High-quality insulation will add to the overall roof cost, but it will save you money in the long run. Poor insulation increases the risk of leaks and moisture damage. Besides, it will skyrocket your energy bills.

    Insufficient ventilation. A healthy roof must have adequate ventilation. Otherwise, heat can get trapped and damage the roof. Recheck whether your new roof design has enough vents to avoid mold, mildew, and rotting wood.

    DIY replacement. Roof replacement is not a DIY project. It requires specialized tools, skills, and safety precautions. Even the slightest mistake can end up with poor results, safety hazards, or even voided warranties. Hire licensed and experienced professionals to handle the job correctly.

    Poor maintenance. Regular inspections and minor repairs will allow you to solve small issues before they become major problems. If you do not care for your roof, its lifespan may seriously shorten. Always have a maintenance plan if you want the roof to serve for the expected term and even beyond it.

    FAQ

    What is the most durable flat roof material for homes in Chicago?

    EPDM (Ethylene Propylene Diene Monomer) is often considered the most durable option for Chicago’s climate. It’s highly resistant to extreme temperatures, UV rays, and hail.

    Do I need a permit to replace my flat roof in Chicago?

    Yes, a permit is required for a full roof replacement in Chicago. However, if you need a partial repair or replacement, you don’t need any official permits.

    How long does a typical flat roof replacement take?

    The whole process of roof replacement should not take more than a week. The timeframe also depends on the roofer’s team and skills. Smaller projects may only need 3 days.

    What are the signs my flat roof needs replacement?

    Persistent leaks or water stains on ceilings are clear red flags. Visible damage like cracks, blisters, or missing sections are also alarming signs. And, of course, the age of the roof should be considered.

    Is it possible to replace only a section of a flat roof?

    Yes, partial replacements are possible if the damage is limited to one area and the rest of the roof is in good condition.