Home » Roof Types » Rolled roofing ( MSR )
Are you looking for an affordable yet reliable solution to protect a shed, garage, or workshop in Chicago? It can be rolled roofing. It’s one of the most cost-effective roofing materials available and is widely used for auxiliary structures and temporary roofing needs. The installation is simple – even a DIY enthusiast can manage a simple roofing project. This material comes in large rolls that cover a roof quickly with fewer seams to worry about. In this article, we will discuss everything you need to know about rolled roofing for flat roofs – its benefits, the installation process, available materials, and key considerations.
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Rolled roofing is often called MSR (Mineral Surface Roll). However, it is not exactly so. First, these were asphalt-based sheets with mineral granules. Gradually, it evolved into a category that includes modern materials – TPO (Thermoplastic Polyolefin), EPDM (synthetic rubber), and modified bitumen. These flexible membranes used on flat roofs come in rolls – they are simple to work with but offer better durability and longevity, energy efficiency, and weather resistance. Usually, these rolls are 36 inches wide and 36 feet long.
In Chicago, roofs have to withstand weather changes. Here, winters can be very cold, and summers are sometimes scorching. And rolled roofing copes well with these climate challenges, So homeowners often use it for sheds, garages, and low-slope structures. It’s lightweight, easy to install, and covers large areas actually in no time. Traditional MSR roofing lasts around 5 to 10 years, and advanced versions are stronger and last longer. In other words, it is great for budget-conscious property owners.
How is this roofing applied? The material is unrolled across the roof, starting from the lower edge and working upwards. The edges are overlapped and fastened with nails or adhesive. Then, seams are coated with roofing cement to create a watertight seal, and the edges are sealed to prevent leaks.
As was already mentioned, rolled roofing extends beyond MSR. Today, you can choose one of these options for commercial and residential roofing :
This is the most popular type of roll roofing. It has a granulated surface made of mineral particles (ceramic or stone) and an asphalt coating. The granules provide UV protection, enhance durability, and improve the look. You can find many colors of MSR – it’s great for any outbuilding. MRS roll often has 100 square feet and is attached with nails or adhesives.
PVC roofing is a single-ply membrane made from a durable synthetic plastic polymer. It is highly resistant to chemicals, fire, and UV radiation and often used for commercial and industrial buildings. PVC is also reflective and reduces cooling costs by reflecting sunlight. Its seams must be heat-welded. PVC is lightweight, flexible, and long-lasting. Your roof will last for 20-30 years.
TPO is another single-ply membrane. It combines ethylene-propylene rubber and polypropylene. TPO is highly reflective and reduces heat absorption. Also, it is resistant to UV rays, chemicals, and punctures. This material is environmentally friendly and recyclable. TPO is installed with adhesives or heat welding.
Bitumen roofing is an asphalt-based material reinforced with fiberglass or polyester mats. It is commonly used for flat or low-slope roofs and is available in two main types: SBS (Styrene-Butadiene-Styrene) and APP (Atactic Polypropylene).
SBS-modified bitumen is flexible and ideal for colder climates, as it can withstand temperature fluctuations without cracking.
APP-modified bitumen is more rigid and better suited for warmer climates, as it has higher UV resistance.
Bitumen roofing is installed using torching, cold adhesives, or self-adhesive backing. It is durable and cost-effective.
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As any other roofing solution, this one also pluses and minuses. What are these?
Pros | Cons |
Affordable. It is one of the cheapest roofing options, even more budget-friendly than other roofing materials like asphalt shingles. | Shorter lifespan. Traditional MSR lasts 5–10 years, advanced materials can last for 15 years and more. |
Ease of installation. It’s suitable for DIY enthusiasts. | Not for pitched roofs. It’s recommended only for low-slope or flat roofs. |
Quick application. Large rolls allow for fast installation, making it great for emergency repairs. | Easily damaged. Thin material is vulnerable to punctures, wind uplift, and mechanical wear. |
Lightweight. It doesn’t add much structural load compared to other roofing materials. | Leaks over time. Seams may open due to aging adhesives and thermal movement. |
Perfect for small structures. Ideal for sheds, garages, and lean-tos where you don’t need much aesthetics. | UV vulnerability. Protective granules wear off quickly and the roof is damaged by the sun. |
Fewer seams. Fewer joints compared to shingles, reducing potential leak points | Limited colors and styles. Very poor choice compared to shingle material. |
Easy to repair. You can patch it with roof cement or another piece of roll roofing. | Specific requirements. Needs warm, dry conditions for proper adhesion. |
Multiple installation methods. You can use different application techniques. | Not for permanent homes. It is good as a temporary solution, not for primary residential use. |
Now the most interesting part – how to install rolled roofing systems? What do you need for this?
First, you must prepare the right tools and materials for the job. Here’s what you need:
Step 1. Prepare the Roof Surface
You need a clean and dry surface free from debris and dirt. You may also need to remove your existing roof covering. Repair any damage you find. You may apply a roofing primer, especially if the surface is porous or uneven.
Step 2. Measure and Plan the Layout
Calculate how many rolls you need. Don’t forget to plan for overlaps.
Step 3. Apply the First Row
Unroll the first sheet onto the roof. Leave a slight overhang (about 1-2 inches) at the edges. Secure the sheet with roofing nails (space them about 6-8 inches apart).
Step 4. Overlap and Secure More Rows
Unroll the next sheet and overlap it with the first one by at least 2 inches. This will protect the roof from water damage.
Step 5. Seal the Seams and Edges
Now, apply roofing adhesive under the overlapping edges of each sheet. Use a trowel to spread the adhesive evenly.
Step 6. Trim Excess Material
When all the sheets are installed, trim any excess material along the edges with a utility knife.
Step 7. Inspect and Finish
Inspect whether all seams are properly sealed and all nails are in place. Clean up any debris and apply more adhesive to the areas with the risk of leak.
Installing rolled roofing on sheds or garages in Chicago may seem easy. However, even small mistakes can lead to leaks, early wear, and expensive repairs. One big issue is wrong surface preparation. Dirt or an uneven deck can cause wrinkles, weak spots, and poor adhesion. Nail placement is another common mistake. Attaching driving nails too hard or too soft can damage the material. Seams are another trouble. If you do not overlap or seal them correctly, water can easily get through, especially in Chicago climate. And never rush the job. Take time to do it right if you want it done properly.
Rolled roofing is a cost-effective way to protect your auxiliary structures in top condition. You may think this roofing is relatively easy to install. However, it requires skills. Always consult with a roofing expert for the best results. And the winning option is to hire an experienced roofing contractor to install a rolled roof for you. Experts have the right materials and expertise to contract a roof that will provide years of good service.
Rolled roofing usually lasts 5-10 years in Chicago. It depends on the quality of the material and installation. Modern roofing materials can perform well for 10 to 20 years with good maintenance.
No, rolled roofing is best for low-slope and flat roofs. For steeper slopes, you may consider materials like shingles or metal roofing.
DIY installation is possible for small projects. However, hiring a professional is always a winning solution. Experts know everything about roof’s durability and weather resistance.
Permits may be required for major structural changes. Check with the Chicago Department of Buildings to confirm local regulations.
Traditional rolled roofing isn’t eco-friendly, but modern variants (like TPO or EPDM) are recyclable and energy-efficient.